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Industrial equipment manufacturer

A move to weekly delivery, automated deployments during working hours, and a rework rate brought below eight percent in nine months.

Industry
Manufacturing
Year
2025
Expertise involved
DevOpsCloud

The challenge

An eleven-week delivery cycle, manual weekend releases, and a post-deployment rework rate above thirty percent.

The outcome

A move to weekly delivery, automated deployments during working hours, and a rework rate brought below eight percent in nine months.

The context

Releases happened on Saturdays, manually, following a twenty-two-step procedure held in a shared document. Each deployment tied up four people. Rollback was never tested.

Our approach

We did not start with tooling but with measurement: lead time, deployment frequency, change failure rate, time to restore. Those four indicators framed the whole programme.

  • Progressive automation — each manual step was scripted and then wired into the chain, in order of how much human time it cost.
  • Reproducible environments — infrastructure described as code, with test environments identical to production.
  • Progressive deployment strategy — rollout in small batches, with automatic rollback above an error threshold.
  • Skills transfer — two engineers from the in-house team co-built the chain with us and now own its evolution.

The outcome

Nine months in, the team ships weekly, during working hours, with a rework rate below eight percent. The twenty-two-step procedure no longer exists.

What’s next?

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